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History of the
Early Model Ford Bronco

Written By Todd J. Zuercher

The Ford Bronco was introduced to the public in August of 1965 to compete against Jeep's CJ-5 and International Harvester's Scout in the burgeoning recreational four wheel drive vehicle market. The first Broncos were very spartan without options such as power steering and an automatic transmission.

The first models were available only with a 105 hp 170 C.I. six cylinder derived from Ford's Falcon lineup. The only available transmission was Ford's 3.03 three speed manual with a column mounted shifter. Transmission ratios behind the six cylinder were: 3.41:1 first, 1.86:1 second, and 1:1 third. When the 289 V8 option was introduced in March 1966, the three speed manual behind it had ratios of: 2.99:1 first, 1.46 second, and 1:1 third. The transfer case was a Bronco specific Dana 20 with a low range ratio of 2.46:1. Unique to the models was a tall shifter with a shift pattern matching that of the T-handle shifter, but with a J-handle style ball mounted on top. Most '66s also had rear shock absorbers that angled forward in front of the axle with stud mounts at the top instead of the later rear-canted eye mount shocks. The Bronco, with a 92 inch wheelbase was offered in wagon, half cab, and roadster configurations. The roadster option was not very popular and was discontinued after 1968. Standard brakes were 11x2" front drums and 10x2.5" drums on the rear on the small bearing(2780 lb.) axle and 11x1.75" drums on the large bearing (3300 lb.) axle. All Broncos employed a Ford 9" rear axle and until 1971,a Dana 30 front axle rated at 2,500 lb. Axle ratios were 3.50:1, 4.11:1 and 4.57:1(6 cyl. only). The Standard gas tank held 14.5 gallon with an optional 11.5 gallon second tank available. Options for '66 (including dealer installed accessories) included: Warn free wheeling hubs, snow plow kits, winches, tachometers, Air Lift front, auxiliary springs, trailer hitches, tow hooks, etc. Most of the options and many others were included through the Bronco's twelve year run. Production for the 1966 year totaled 18,200 units.

The Sport Package was introduced in 1967. This package included bright finished horn ring, windshield drip, head and taillamp bezels, side window frames, instrument panel trim and tailgate handle, cigar lighter, chrome-plated grille, bumpers and front guards, red die cast F-O-R-D letters appliquéd to the grille, and 15" wheel covers. A bright trimmed hardboard headlining and vinyl floor mat were also added to the Sport Wagon. A dual master cylinder with a split hydraulic system and self-adjusting brakes was also new. Back-up lights were now Standard and an 11.5 gallon auxiliary fuel tank option was available. 16,100 Broncos were built in 1967.

Bumpers with curved ends and side marker reflectors immediately distinguished the 1968 models from their predecessors. Locking front hubs, new inside door handles and "soft" window crank knobs were other new options. This was also the last year for the 289 V8 and the roadster option. 1968 production was 15,700 trucks.

1969 was a big year for the Bronco with production jumping to 19,200 units. The 302 V8 replaced the 289 V8. Two speed electric windshield wipers replaced the vacuum units several months into the production run. Amber lenses parking lights replaced the previously used white lens. The Sport models now had aluminum door panel trim, pleated parchment interior, and a rear floor mat when the rear seat was ordered. Some sources say the removable top feature was discontinued, although we enthusiasts know better! The steering stabilizer became a Standard feature along with improvements in NVH.

Repositioned side marker lights and reflectors were the most obvious change to the 1970 Broncos. The Sport Bronco became a model rather than an option package. 1970 also saw the first application of evaporative emissions recovery systems with gas tanks on models so equipped losing capacity to 12.7 gallons and 10.3 gallons in the main and auxiliary tanks respectively. 18,500 Broncos were built in 1970.

The stout Dana 44 became the Standard Bronco front axle early in the 1971 production year, replacing the weaker Dana 30. New options included a remote control left hand outside mirror, a new headliner for the pickup, and a heavy duty radiator. The special edition Baja Bronco by Bill Stroppe and Associates was also introduced this year. Stroppe took a Bronco wagon and added a roll bar, dual shocks front and rear, Gates Commando tires, fender flares, larger tires, rubberized steering wheel, bumper braces, power steering, automatic transmission, special nameplate, and red, white, blue, and black special order paint. A total of approximately 650 Baja Broncos were produced between 1971-1974. 18,700 Broncos rolled off the assembly line in 1971.

1972 was the last full year for the T-handle transfer case shifter and the '302' emblem disappeared from the front fenders of V8 Broncos. This was also the last year for the beloved half cab. The Ranger trim package was introduced at mid-year and consisted of new stripes, argent grille, color-keyed pile front and rear carpet, deluxe wheelcovers, woodgrained door trim panels, 'Ranger' tire cover, cloth-inserted bucket seats and a fiberboard headliner. Gas tank size continued to shrink with the auxiliary tank now holding 7.5 gallons. 1972 Bronco production totaled 18,300.

When the Bronco was introduced in the mid-sixties, its main competition was the Scout 800 and the Jeep CJ-5, both spartan vehicles to say the least. By the early seventies, with the introduction of the Chevrolet Blazer and the Scout II, it became painfully obvious that the Bronco was beginning to fall behind the competition. In 1973, Ford finally answered the calls for modernization by introducing the C-4 automatic transmission option and optional power steering. The C-4 had ratios of 2.46:1 low, 1.46 second, and 1:1 third. The power steering box was a Saginaw unit with 5.3 turns lock-to-lock. The base engine was bumped from 170 to 200 cubic inches. The J-handle transfer case shifter was introduced shortly after the model year began and the low range transfer case ratio became 2.34:1. These changes helped push early Bronco sales to their second best year ever: 26,300.

By 1974, the 200 c.i.d. six cylinder and 4.11 axles were no longer available in California. A new emissions package was also introduced for California Broncos. Some subtle changes were made mid-year to the J-handle shifter mechanism in response to complaints of tough shifting. The transmission selector was lighted starting in '74. 21,400 Broncos rolled off the assembly line in 1974.

Unleaded fuel engines and catalytic converters were the new items added to the Bronco in 1975 in the face of increasingly strict emissions requirements. Some sources also say that the cam timing on '75 engines was retarded to help with emissions as well. Sport and Ranger models received the F-Series steering wheel for the year. GVWs and ride heights were revised. Among the new options was an 800 watt engine block heater for folks in cold climates. Bronco production shrunk to its lowest ever in 1975 with just 13,200 trucks produced.

The bicentennial year brought several key improvements to Ford's sport utility, most notably the addition of long overdue power assisted front disc brakes. The rear brakes were upgraded to 11x2.25" drums. The steering box ratio was shortened to 3.8 turns lock-to-lock. The dreaded Y steering linkage

Everyone knew the early Bronco's days were numbered in the face of stiff competition from the Blazer and Chrysler Corporation's Ramcharger and Trail Duster trucks. The 1977 Bronco in many ways represented the best of the breed. There were very few changes from the previous year; the most important one for enthusiasts being the introduction of the heavy duty 9" rear end housing. The most obvious exterior change was the introduction of gas tank doors replacing the previous exterior mounted caps, in line with the introduction of doors on the F-Series and Econoline vans. The rear marker lights were mounted vertically to give clearance for the doors. Some previously Standard items, such as a passenger's side seat and padded instrument panel, were made optional this year. Unique to the '77s is a 14.4 plastic gas tank and an 8 gallon auxiliary tank. In its final year of production, 30,700 Broncos rolled off the assembly line before the large Bronco took over in 1978.

The early Bronco today enjoys a cult-like status among four wheel drive and collector car enthusiasts alike. Its simple, sturdy construction, V8 power, and excellent maneuverability ensure good off road performance and provide a platform on which many modifications can easily be made. The popularity of the classic 1966-1977 Ford Bronco will no doubt continue to soar in the years to come.

History of the
Later Model Ford Bronco

The full size Bronco was manufactured from model years 1978-1996. Sadly it has been discontinued, but with almost 20 years production, there are plenty of Mild to Wild Broncos on and OFF the road.

In 78 Ford decided to enlarge the Bronco to meet public demand. The 78 Bronco design closely followed the 78, F-150. Most parts are interchangeable with F-150's from the same model years.

Click here to see how much lift you need for a given tire size.

Click below to jump to changes for a given year:
1978 - 1979 - 1980 - 1981 - 1982 - 1983 - 1984 - 1985 - 1986 - 1987 - 1988 - 1989 - 1990 - 1991 - 1992 - 1993 - 1994 - 1995 - 1996

The new bigger Bronco had:

Wheelbase 104.0 inches
Overall length 180.3 inches
Width 79.3 inches
Height 75.5 inches
Angle of approach 37.5 degrees
Angle of departure 23.4 degrees
Breakover angle 24.9 degrees
Ground clearance
-- Front axle
-- Rear Axle
-- At Breakover

8.1 inches
7.8 inches
9.6 inches
Turning radius
-- manual
-- power

38.0 ft
35.4 feet

Major equipment

ItemStandard Optional
Alternator 40 Amp 60 Amp
Axle front 3550 lb ------
Rear axle 3750 lb ------
Rear diff Open Trac Lok
Battery 41 amp-hour 68 amp-hour
Brakes, service Power, F-Disk ------
Brakes, park Cable actuated rear ------
Clutch 11 in dia ------
Engine 5.8L V-8 (351M) 6.6L V-8 (400)
Frame, section Modulus 3.95 ------
Hubs, frontFree running,
part time 4WD
Constant running
full time 4WD
Shocks Front and Rear Quad front, HD rear
Springs, frontCoil, computer selected -----
Springs 2- Stage leaf,
computer selected
-----
Stabilizer bar Front Rear
SteeringmanualIntegral power
Tank, fuel 25 Gal 32 gal w/skid plate
Transfer case 2-Speed 2-Speed full time
4WD w/COM
Transmission 4-Speed Cruis-O Matic
Tires L-78-15B Tube -type
7.00x15D and radials
Wheels 5-hole disc 10 hole alum
slotted alum
styled steel


1978: The Bronco was offered with a 351M or 400 V-8 engine. Both engines had a 2 bbl carb, a T-18 granny first gear 4 spd manual was Standard while 3 spd automatic transmission was optional. The transfer case had a 2 Speed w/1.92 low range ratio. Rear axle was the Ford 9" while front was the Dana 44. Front disc brakes were now standard. Round headlights were standard, while square headlights came with the XLT option package.

1979: Square headlights and emissions control equipment, specifically an air pump, vapor canister and a catalytic converter became standard. Also, rear driveshaft changed from 1310 to 1330 (larger) u-joints, and a larger output bearing and seal on the transfer case.

1980: Ford converted the Bronco with the Twin Traction Beam front suspension. This front axle still incorporated the Dana 44 carrier. Ford 9 " was still out back. Transfer case was now the NP 208 w/2.61 low range. Standard motor was the 300 CI inline 6 (w/ manual trans only). Optional motors were the 302 and 351 cid V-8's. 3.00 axle ratio was introduced, 3.5 was optional. Auto locking hubs were now optional also. Bronco dimensions for 1980 were reduced by 2.7 inches in length and 1.1 inches in width. Body was heavily restyled with cleaner lines and new grille.

1981: Changes included a 4 spd overdrive manual trans with a .71 4th gear The 4 spd with granny first was still available. Engine options remained. Auto-locking hubs were made Standard equip. A snow plow package was offered for the first time.

1982 Ford used up their remaining stock of 351M engines before switching over to the 351W in mid-model year 1982. All Ford products, including Bronco, returned to the use of the Ford "Blue Oval". Letters F-O-R-D were removed from the hood and the blue oval was placed in the center of the grille and on the left side of the tailgate.

1983: The I-6 was made avail with the 3 spd auto and the rear seat was now standard. 9" rear dropped in favor of new integral carrier 8.8" rear. Along with that change the stock gear ratio in the rear went from 3.50 to 3.55

1984: the 351 CID V-8, HO motor was offered. This 4bbl motor put out 210 HP at 4000 RPM vs the old 351 CID V-8 which was 156 HP @ 4000 RPM It was basically a 351W with a "Mustang 5.0 HO" treatment: higher compression and a Holley 4 barrel carb. 4.10/4.11 gear ratios were also available as an option, but not with limited slip.

1985: had some engine changes. the I-6 now had a serpentine belt. The big change was the 302, multi-port EFI. HP for the 302 was now 190 and torque was up to 285. This motor was avail in California only with a manual trans. The 351 and 351 HO motors were optional. The Eddie Bauer trim package debuts, brought to the full-sized Bronco due to fabulous success with the Bronco II. Also, midside body moulding changed from chrome to black plastic.

1986: saw the 351 CID Standard engine deleted, but the 351 HO was still optional. A new overdrive 4 speed automatic (AOD) was offered with a .667, 4th gear when combined with the MPI 302.

1987 featured another major body restyling for the Bronco. The new aero look was in and the Bronco followed suit. The transfer case was replaced by a Borg-Warner 1356 with a 2.69 low range. 4.10 gearing was optional. Touch drive was first offered this year. The 351 HO V-8 was still optional and the 300 CID I-6 received Multiport fuel injection (MPI). Rear anitlock brakes were made standard.

1988: Two 5spd manuals, M5OD and M5OD-HD(?) were available. The overdrive was .8 and the HD tranny had a 5.72 first gear. The 351 CID V-8 was treated to MPI. HP increased from 190@3800-210@3800. Torque increased form 295@2600-315@2800. The entire engine line was now fuel injected and also serpentine belt equipped. Transfer case skid plate was now standard.

1989: Tip/slide front seats were made Standard to ease rear passenger ingress.

1990: brought the electronic AOD and it was now the Standard auto. 300 CID and 351 CID HO engines now featured EEC-IV engine diagnostic connectors.

1991: was the 25th anniversary of the Bronco and no long-term changes were made. However, Ford did make a Silver Anniversary Edition of the Bronco available to commemorate the occasion. This limited edition Bronco was offered only in Currant Red with gray leather interior. This was the first factory offering of leather seating on the Bronco and was only available on the Silver Anniversary Edition. The Currant Red paint was also exclusive to this edition. The E4OD became the stock automatic transmission.

1992: realized the last major body restyling in the Bronco's lifespan. This change offered much more swept front sheetmetal that curved in at the fenders. Power window/lock controls moved up the doorpanel towards the top to make them more accessible. Power mirrors are now offered for the first time. Rear passengers are restrained via integral shoulder/seat belts. Colored stripe in the tailgate bezel is changed from red to black. Leather seating is now an option on XLT and Eddie Bauer trim levels. Ford also offered the NITE option package, for only this year. The package was all black, including the top. Special graphics were applied.

1993: brought the end of the 300 CID I-6. 4-wheel anitlock brakes were now standard. Transfer case was now a New Process model 200 with low range of 2.69.

1994: brought us a drivers side airbag, side door beams and CFC free A/C. Fake rivets disappear from the optional aluminum wheels. Center hub bezel on steel and aluminum wheels changed from red to black. California V8's went from Speed density to MAF.

1995: Ford reprogrammed the E4OD automatic transmission for smoother shifts. The 351 CID V-8 went to sequential MPI with mass air in California. Lower body side trim color for Eddie Bauer package is changed from the traditional tan to bronze.

1996: last year for the Bronco, debuted OBD-II electronics. Side mirrors with integral signal lights were offered for the first time. 302 CID and 351 CID HO MPI motors were still offered. The axles were still the 8.8 inch out back offered in 1983 and Dana 44 TTB front that started in 1980. All V8's got MAF as well.

1997: Sadly, the Bronco name is laid to rest in favor of the new "Expedition" model that is based on the new F150. Pent up demand has these things currently flying out the door as fast as the dealers can unload them off the trucks. Only offered with 4-doors, the vehicle is aimed squarely at the Chevy Tahoe and Suburban. Dual air bags and 4 wheel ABS are standard. Venerable 302 and 351 Windsor motors are gone in favor of 4.6L and 5.4L variants of the Ford "modular" OHC motors. Front suspension is now double A-arm (a'la Chevy, unfortunately) and 4x4 models are sprung by torsion bars up front. First Ford 2WD offering in this class. I lament the loss of this proud marque but I suppose it was nice of Ford to set it up so that there will NEVER be a 2WD Bronco.


Tire Size Chart

Years Lift Max
87-96 0"
2"
4"
6"
32"
33"
35"
36"
80-86 0"
2"
3"
32"
33"
35"
78-79 0"
4"
33"
35"


Below are some pictures of Broncos. Not all of them are mine, and not all the photographs are the best.
If you have a picture of a Bronco from one of the missing years, or a better picture than what I have, please e-mail it to me.

  The years listed here are:
1966, 1967, 1968,
1969, 1971, 1973,
1974, 1976, 1977,
1978, 1979, 1981,
1985, 1988, 1989,
1991, 1995, 1996
 

The years I have owned are: 1979, 1981, 1983, 1985, 1987, 1989, 1991, 1993, and 1995.


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